Projects

Engineering work, described honestly

Each case study sets out the situation we found, the engineering we applied and the operational result. No inflated numbers — just what the system does now that it did not do before.

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Badger Automation

In-line Scale

MSP

Press One Post Commissioning

Featured Projects

Delivered systems, documented outcomes

A selection of automation and electrical engineering work. Each entry describes the challenge, the engineering approach and the operational result.

Precision-wired industrial control panel with numbered terminals

Automation engineers reviewing electrical schematics at a control cabinet

Machine Control · Panel Engineering

Badger Automation

Control system engineering and panel build documentation for a production machine platform, delivered as a repeatable standard.

Client challenge: The equipment relied on ad-hoc wiring and undocumented control logic, which made fault-finding slow and every duplicate build slightly different from the last.
Engineering solution: We produced a full IEC-referenced drawing set, standardised panel layouts and wire numbering, and rewrote the control logic as modular, commented routines with clear operator diagnostics on the HMI.
Business outcome: Maintenance teams can trace any circuit from drawing to terminal, and the platform can now be replicated without re-engineering the control system each time.

PLC Programming
HMI Design
Electrical Design
Panel Layouts
Industrial Networking

Stainless steel in-line checkweigher on a food processing conveyor

Automated production line running at speed inside a factory

Process Control · Weighing & Data

In-line Scale

Automated in-line weighing integrated into a production conveyor, with capture and reporting of every weight event.

Client challenge: Weights were checked manually and recorded on paper, which slowed the line, introduced transcription errors and left no reliable record for quality review.
Engineering solution: We integrated load cell instrumentation with the line PLC, added reject and pass logic with operator feedback at the HMI, and streamed each weighment to a database feeding live dashboards.
Business outcome: Weighing now happens at line speed with an auditable record per product, giving production and quality a shared, timestamped data set.

PLC Programming
Instrumentation
SCADA
Data Analytics
Reporting Dashboards

Motor control centre with rows of switchgear cabinets in an industrial plant

Engineers verifying panel wiring against design drawings

Electrical Design · Plant Systems

MSP

Electrical and control engineering for a plant distribution and motor control installation, documented for long-term operation.

Client challenge: Plant expansion had outgrown the original distribution design, and the absence of current documentation made every modification a risk to uptime.
Engineering solution: We re-engineered the distribution and motor control scheme, produced a coherent drawing set with consistent equipment referencing, and provisioned spare capacity for planned expansion.
Business outcome: The site now has an accurate, expandable electrical baseline that supports safe isolation, planned maintenance and future load additions.

Electrical Design
IEC Drawings
Panel Layouts
Motor Control
Wire Numbering

Industrial press with safety light curtains and an HMI touchscreen

Operators monitoring process performance on control room displays

Commissioning · Optimisation

Press One Post Commissioning

Post-commissioning support, tuning and safety verification on a production press to stabilise output after handover.

Client challenge: After initial installation the press was running below expected cycle stability, and operators had limited diagnostic information when it stopped.
Engineering solution: We reviewed the control sequence, refined timing and interlock logic, verified guarding and safety circuits, and expanded HMI diagnostics so stoppage causes are named on screen.
Business outcome: Cycle behaviour is consistent, downtime causes are visible to the operator, and the maintenance team has documented sequence logic to work from.

PLC Programming
Machine Safety
HMI Diagnostics
Commissioning
Process Optimisation

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Tell us what your plant needs to do better

Send us the process, the equipment and the constraint. We will come back with an engineering view — not a brochure.

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